Screen protection manufactured to your exact dimensions, tolerances and technical specification. Built from CAD drawings or measured samples, cut to engineering precision, with documented QC at every batch. For OEMs, industrial display makers and engineering teams who need an exact fit, not an approximate one.
An off-the-shelf screen protector is cut to a popular consumer device and nothing else. A made-to-measure screen protector is manufactured to your dimensions — the actual measured geometry of your display, your bezel, your cutouts — to a tolerance you specify and we hold. For most consumer phones that distinction barely matters. For industrial displays, medical device screens, custom OEM hardware and engineering applications, it is the whole point.
This page explains how made-to-measure manufacturing works, what information we need from you, and why exact fit matters more than most buyers initially assume.
It means the protector is built to a specification you define, rather than selected from a catalogue. Specifically:
There are three ways a made-to-measure project typically starts, depending on what you already have:
The cleanest route. If you can supply a 2D drawing — DXF, DWG, PDF with dimensions, or a STEP file we can extract the relevant face from — we work directly from it. The drawing defines the cut path, the cutout positions and the tolerances. This removes ambiguity and is the fastest path to an accurate first article.
If you don't have drawings but can send a device or a display unit, we measure it ourselves using calibrated equipment and produce a drawing for your approval before cutting. This adds a step but is reliable, and many industrial display projects work this way because the original CAD belongs to a third-party panel manufacturer.
If you supply measurements directly, we work from those — but we'll always confirm critical dimensions and recommend a prototype before committing tooling. Measuring a screen accurately is harder than it looks, which is why we've written a separate guide on how to measure a screen correctly.
A tolerance is the permitted deviation from the nominal dimension. A protector specified at 150.0mm wide with a ±0.15mm tolerance may be manufactured anywhere from 149.85mm to 150.15mm and still pass inspection.
Tolerance matters because it is a direct trade-off between fit and cost:
The right tolerance depends on the application. A protector sitting inside a recessed bezel needs to be tight enough not to rattle but loose enough to fit without forcing. A protector bonded edge-to-edge on a flat display has different constraints. Part of the quote conversation is agreeing a tolerance that fits both the engineering requirement and the budget — and we'll tell you honestly when a tolerance you've asked for is tighter than the application actually needs.
You send a CAD drawing, a sample, or measurements. We confirm dimensions, tolerances, cutouts, material and finish.
We produce a small first-article batch and inspect it against your specification. You fit-test it on your actual hardware before tooling is committed.
Volume manufacturing with on-site QC, dimensional inspection to your tolerance, and full batch traceability.
Shipped to your nominated location with QC documentation. Reorders use the same held specification for consistency.
Some applications genuinely need exact-fit manufacturing rather than a close-enough standard size:
Made-to-measure isn't a material — it's a manufacturing approach. It applies across the full range:
If you're not sure which material your application needs, our guide on tempered glass versus PET film walks through the decision.
Send your CAD drawing, a sample device, or your measurements, and we'll come back within 24 working hours with a quote, a recommended tolerance, and a prototype plan.
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